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Thank you

I have continued using the QIAEX Gel Extraction kit for the plasmid, just in case (as I have been using just kanamycin plates and the kanamycin selection is in the plasmid, not in the insert, so undigested plasmids grow in the plates too), but I might as well try to use the other kit too... "yield" has been measured by using the Nanodrop (so yes, absorbance). I have been loading over 1000 ng to the gel, but after cutting out the band and using the gel extraction kit I get something like 20-40 ng in total, so it feels the entire plasmid is gone and I have repeated it many times in the past week even having someone else checking that I'm doing each step right, but the plasmid is somehow gone. It's enough for the ligation as I noticed today, but it's still not much. I have to repeat that one step over and over again... so I'm not trying to get massive yield, but I have been trying to find way to get enough plasmid for more than one ligation reaction at a time

Even at least I remember the entire QIAEX protocol by heart now
I have used spin-purify PCR producs then digest, digest the vector, spin-purify the PCR products again, run vector, gel-purify, ligation, transformation, plasmid purifying, then digestion again to run the products on the gel... this is an old project someone has tried and the ultimate problem is that the insert hasn't been in the right reading frame... out of the six samples I ran today, all has vectors and inserts, but all inserts are a bit different size... but I'm keeping my thumbs up that even one of them would have the right sequence

I'm just trying to triple check that each step is right so that in ideal case everything would go fine at once... otherwise I probably will need to design new primers or something

But thanks... it's interesting to be back at molecular biology after doing nothing else than neuroscience and measuring currents for the past year... it's coming back, slowly, but surely

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If you are losing more than 95% of your DNA doing the gel extraction, something is wrong....I am suspicious of using this "nanodrop" system and whether you are getting a true reading -- in order for absorbance to work accurately you need to zero with the correct buffer for each sample and it should be relatively pure (thats why I don't like to use it to measure each step in manipulations like this but would rather estimate on a gel), for me absorbance is best used on pure preps, ie, usually your starting material. Have you checked to see if it looks like you are really losing 95% of your sample on a gel?
But the other thing that puzzles me is the "correct reading frame".....your PCR product should define this, ie you have specific primers with specific cleavage sites. You shouldn't get multiple insert sizes unless you had multiple PCR products, in which case PCR optimization is the way to go along with, perhaps, gel purification of the correct size band. Also based on experience, it is sometimes best to get new PCR primers (because they are so cheap) rather than force the ones you have to work (been there, done that!) Good luck, warren..